Shell Diala – Elektrische oliën

Title: Shell and L&Z

Duration: 2:59 minutes

Description:   

Explores the successful collaboration between Shell Lubricants and transformer service company L&Z

[Background music plays]

Bright, uplifting music

[Images]

Still images of men in hard hats and high-viz jackets overlayed over refineries in the back.

[Text displays]

SHELL LUBRICANTS

FROM A TRUSTED PARTNERSHIP TO LOWER OPERATING COSTS

Interview with Mile Zlatovic – Managing Director L&Z transformers

(in German)

L&Z is originally a service company in the high voltage sector, mainly transformers, oil transformers. The company was founded in 1980 and since then we have become a benchmark; so if people have any problems they will ultimately come to us, and we then solve the problems.

[Video footage]

Camera circles on L&Z logo on side of a shipping container. MZ at his desk, talking on the phone, smiling. MZ to camera. MZ, JHB discuss with L&Z employee.

[Text displays over still image of two people in front of transformer]

L&Z re-conditions transformers that are filled with up to 800 litres of transformer oil.

Interview with Mile Zlatovic – Managing Director L&Z transformers

(in German)

Time is a factor, but of course, it is also important from an economical point of view to keep processing time down while maintaining the same quality.

[Video footage]

Mz and JHB talking to employee, pointing at machinery. Close-ups of employee operating machinery

[Text displays over still image of man checking pipes]

When servicing transformer oils contaminants and impurities, such as water, are removed by applying a vacuum. Conventional oils have tended to foam, causing delays to the process.

Interview with Jan-Hendrik Bruns – Technical Advisor Shell Lubricants

(in German)

As part of a product innovation we invited L&Z to our laboratory in Hamburg where we presented our new product Shell Diala S4 ZX-I.

[Video footage]

Aerial footage STC Hamburg. STCHa interiors, lab workers, liquid pouring onto glass plate

[Text displays over still image of woman mixing liquids in laboratory]

Shell Diala S4 ZX-I is produced from Shell Gas-To-Liquids Technology. Unlike conventional products, it prevents foaming.

Interview with Jan-Hendrik Bruns – Technical Advisor Shell Lubricants

We quickly recognised that the product offers some advantages, in particular the foaming characteristics offer a clear advantage to L&Z.

[Video footage]

Liquid being poured into test tube

Interview with Mile Zlatovic – Managing Director L&Z transformers

(in German)

We tested it, we undertook some research to this effect, and with S4 this isn’t an issue anymore. It simply does not foam.

[Video footage]

Interior shots of L&Z lab, with male technician filling test tube, comparing test tube to chart with various shades of oil colour.

Interview with Jan-Hendrik Bruns – Technical Advisor Shell Lubricants

(in German)

Because the new Shell Diala S4 ZX-I doesn’t foam, L&Z have the big advantage that they can service transformers in the field much quicker, and that saves maintenance costs.

[Video footage]

Power masts and blue skies; high voltage sign on fence; employee checking a transformer with tablet; ext. power transformer; return to employee with tablet.

Interview with Mile Zlatovic – Managing Director L&Z transformers

(in German)

So with a view to servicing, we have a saving of approx. €24.500 per year when compared to another product which foams more. This is a fact.

[Text displays over images of test tube]

€24,500 savings.

The savings are indicated are specific to the calculation year and site. Cost-savings may vary from site to site depending on factors such as the application, operating conditions and maintenance practices.

[Video footage]

Thermometer being dipped into liquid in test tube; test tubes on table

[Text displays over still image of man in laboratory]

L&Z were one of the first in the German market to work with Shell Diala S4 ZX-I.

Interview with Jan-Hendrik Bruns – Technical Advisor Shell Lubricants

(in German)

Collaboration during the switchover was very close, based on trust; we openly discussed the technical challenges and jointly identified solutions.

[Video footage]

MZ, JHB and others in discussion at L&Z (in front of containters).

Interview with Mile Zlatovic – Managing Director L&Z transformers

(in German)

Quality is the guiding principle in our company, that’s where Shell automatically comes into play.

Always on hand to discuss the technicalities and always able to find a solution.

[Video footage]

MZ at his desk, on the phone, working on computer. MZ, JHB and others in discussions at L&Z

Interview with Jan-Hendrik Bruns – Technical Advisor Shell Lubricants

(in German)

It is important to us work closely together with the customers, to discuss challenges and trends and to learn from each other. In return, we offer our customers product innovation and technical advice.

[Video footage]

MZ and JHB inside L&Z workshop. Machinery and lab worker, lab worker opens test equipment

Interview with Mile Zlatovic – Managing Director L&Z transformers

(in German)

Co-operation with Shell is very important to us.

[Video footage]

Camera circles on L&Z logo on a shipping container

[Text displays over white background]

SHELL LUBRICANTS

TOGETHER ANYTHING IS POSSIBLE

[Shell logo over white background with text]

SHELL INTERNATIONAL LIMITED 2017

Title:  Video for Lubricants Power DVR (EDF)_high

Duration: 4:06 minutes

Description: 

Shell Diala S4 ZX-I is the new electrical insulating oil from Shell designed to offer excellent heat transfer and dielectric properties to meet the challenges presented by the latest power transformers.

Video for Lubricants Power DVR (EDF)_high Transcript

[Background music plays]

Instrumental music with strings, at times increasing in rhythm and intensity, gentling at other times.

[Graphic]

Head and shoulders still shot, towards frame-left, of a man wearing safety gear, and holding a two-way radio, seen against background graphics of a skyline of buildings. Grayscale graphics representing a transformer fill the outline of the man’s clothing.

[Text displays]

Shell Diala S4 ZXI

[Graphic]

Head and shoulders still shot of a man, at frame-right, wearing safety gear, seen against background graphics of a skyline of factory structures. Grayscale graphics representing factory/plant structures also fill the outline of the man’s clothing.

[Text displays]

Protecting assets through collaboration

Interview with Dawn Sheerin

[Title]

Transformer Oil Sector Lead UK Shell Lubricants

[Dawn Sheerin]

Today, we’re at Techcom. This is an exhibition for electrical engineers and also service providers for the whole sector.

[Video footage]

Footage of Dawn Sheerin engaged in conversation with various groups of men at an exhibition, while other attendees and exhibitors and their stalls and marketing materials are visible in the background. High angle rear view footage of two men seated at a table, one man typing on his notebook computer. Low-angle close-up of Shell Diala S4 ZX-I signage. More footage of Dawn engaged in conversation with a man, their attention on a booklet in her hands.

[Dawn Sheerin]

My name is Dawn Sheerin. I’m the Transformer and Turbine Oil Sector Lead for the UK. I’ve been with Shell for 18 years.

[Graphic]

Head-and-shoulders still shot of Dawn Sheerin towards frame-left, text displaying at frame-right.

[Text displays]

Dawn Sheerin / Transformer Oil Sector Lead UK Shell Lubricants

[Dawn Sheerin]

In 2013, Shell launched a new product onto the market, Diala S4 ZXI. EDF Energy approached us to fill two new gen transformers within their power station in Heysham.

[Video footage]

Wide footage of rows of barrels of oil on a production line on a factory floor, workmen dressed in safety gear visible in the background. Close-up of Dawn Sheerin as she speaks to the off-screen interviewer against a background of white walls and a window. Close-up of EDF Energy vertical pylon sign, seen against a background of pale skies and treetops, and welcoming those who pass the sign to Heysham power stations. Wide low angle view of buildings at Heysham power station and a power pylon alongside the buildings, with a green grassy bank in the foreground and pale skies in the background. Another low angle view of buildings at Heysham power station, seen against a background of bright blue skies.

[Graphic]

Black and white graphic of the aforementioned buildings at Heysham power station, with text displaying above.

[Text displays]

EDF Heysham 2 power station produces 1,230 megawatts of power to the national grid.

Critical to its operation are two new Generation transformers.

Interview with Douglas Barker

[Title]

Electrical Engineer EDF Heysham 2 Power Station

[Douglas Barker]

Heysham 2 Power Station is a nuclear power station in the Northwest of England. We have two advanced gas cooled reactors – enough to supply about two million homes.

[Video footage]

Close-up of Douglas Barker as he speaks to the off-screen interviewer against a background of pale walls and a window. Low angle panning footage of buildings at Heysham seen against pale skies. Wide footage of the pipes and machinery inside the buildings; several workmen dressed in safety gear can be seen in the distance, walking alongside the huge structures.

[Douglas Barker]

I’m Douglas Barker, Electrical Engineer. I work at Heysham 2 Power Station for EDF Energy.

[Graphic]

Head-and-shoulders still shot of Douglas Barker towards frame-left, text displaying at frame-right.

[Text displays]

Douglas Barker / Electrical Engineer EDF Heysham 2 Power Station

[Douglas Barker]

The old transformers were installed when the station was built. By 2015, they had reached the end of their life, so it was decided to proactively replace them with two new transformers.

[Video footage]

Close-up of Douglas Barker as he speaks to the off-screen interviewer against a background of pale walls and a window. Wide footage of two workmen dressed in safety gear walking along a paved area beside buildings signposted as the “Zero Harm Centre.” Rear view footage of workers dressed in safety gear, entering yellow cartridge/cassette-type objects into electronic machines attached to a wall panel; between the machines, pigeon hole units hold rows of the yellow objects. Mid-view in profile of a man speaking into a two-way radio and standing in front of a bank of control panels. Rear view footage of three men standing in front of the bank of control panels, their attention on the screens above the controls.

[Graphic]

Black and white graphic of the aforementioned three men standing at the control panels, with text displaying above.

[Text displays]

The industry is reluctant to use new transformer oils.

A poor performing oil could result in costly down time.

Interview with Dawn Sheerin continued

[Dawn Sheerin]

The industry is typically conservative in its approach to new products. Shell Diala S4 ZXI has only been on the market for three years. And when you go into a nuclear power station, you generally have to have many years of tested product in the market.

[Video footage]

Close-up of Dawn Sheerin as she speaks to the off-screen interviewer against a background of white walls and a window. High angle footage of a forklift hoisting four oil barrels before reversing.  More footage of workmen dressed in safety gear walking along the plant floor. Mid-view of three workers dressed in safety gear, standing in front of plant machinery and engaged in conversation. Close-up of “Heysham 2” branding on the sleeve of a worker’s overall.

Interview with Douglas Barker continued

[Douglas Barker]

The oil is very important to the reliability of the transformer, particularly its long-term reliability. So we were keen to use a very good oil. EDF Energy is part of the wider EDF group which is based in France, so they have a very good research and development department. They gave us some confidence that it was a good oil and that it was suitable for use in our transformers.

[Video footage]

Close-up of Douglas Barker as he speaks to the off-screen interviewer against a background of pale walls and a window. High angle wide view of exterior plant structures, workers visible at various points on scaffolding platforms. Footage of a man walking down a corridor lined with a bank of control panels. Rear view footage of people seated at workstations, facing computer screens, control panels visible in the background against the wall. Close-up of a gloved hand holding up a test tube containing a golden liquid. High angle front view footage of a man seated at his computer, another man bending alongside him, both wearing white lab coats and safety goggles. Mid-view in profile of a man wearing a white lab coat, gloves and safety goggles, doing testing or experimentation at a counter.  Close-up of a person’s hand holding a pen and writing on a page. The person’s left hand comes into view, placing two test tubes into a test tube holder in the background. 

Interview with Yves Bertrand

[Title]

Chercheur-Expert Liquides Dielectriques EDF France – Research and Development

[Yves Bertrand]

EDF is very conservative. We don’t like too much innovation. As blood in a human body, oil is the best way to follow the state of the transformer.

[Video footage]

Close-up of Yves Bertrand as he speaks to the off-screen interviewer against a background of a marketing or promotional banner.  Close-up of an optical vial inspection machine. Mid-view of a woman working at a lab counter, wearing a white lab coat, gloves and safety goggles.

[Yves Bertrand]

I am Yves Bertrand. I work at EDF, Électricité de France, in the R and D department and I am Expert for Liquides Dielectriques.

[Graphic]

Head-and-shoulders still shot of Douglas Barker towards frame-left, text displaying at frame-right.

[Text displays]

Yves Bertrand / Chercheur-Expert Liquides Dielectriques EDF France – Research and Development

[Yves Bertrand]

These transformers are very, very important because one failure – all the plant has to be stopped. It is very difficult to start again a fleet after. Until now, maybe we have not used many GTL oil. It’s a very good oil, a good quality and… But it’s not enough for my colleagues – we have to find the best balance between conservative and innovation.

[Video footage]

Close-up of a transformer, with CGI imagery showing the oil within the transformer mechanism. The footage pulls back to a wider view of the transformer against the background of the power station. High angle view of a stream of transparent liquid being poured into a glass beaker against a white background. Close-up of Yves Bertrand as he speaks to the off-screen interviewer against a background of a marketing or promotional banner.  High angle view of another optical vial inspection machine. More footage of a woman working at a lab counter, wearing a white lab coat and gloves.  Close-up of Yves Bertrand as he speaks to the off-screen interviewer against a background of a marketing or promotional banner.  Low angle footage of a power pylon at frame-right, seen against a background of pale blue skies.

[Graphic]

Black and white graphic of the aforementioned power pylon at frame-right, with text displaying at frame-left.

[Text displays]

Armed with research and Shell’s technical support, Douglas’ team decided to use the new product, Shell Diala S4 ZXI

Interview with Douglas Barker continued

[Douglas Barker]

Dawn’s been to site quite a few times to particularly see whether it could be mixed with older oils. It was important for us to make sure the transformer was running as cool as possible, so we wanted an oil with low viscosity, also something with no sulphur, so it was important for us that we had good technical support from both the transformer manufacturer and the oil supplier. Dawn’s been very good at organizing the filling of our transformers, making sure the oil arrives on time. But it’s down to good communication really.

[Video footage]

Close-up of Douglas Barker as he speaks to the off-screen interviewer against a background of pale walls and a window. Wide low angle view of buildings at Heysham power station and a power pylon alongside the buildings, with a green grassy bank in the foreground and pale skies in the background. Close-up of the upper part of these buildings, seen against pale skies. More footage of the transformer, panning and zooming closer to include CGI imagery of the temperature of the liquids inside the transformer. Close-up of Douglas Barker as he speaks to the off-screen interviewer against a background of pale walls and a window. Wide high angle view of a Douglas and Dawn walking together and talking at the previously mentioned exhibition, while groups of people stand together, engaged in conversations of their own in the foreground.  More footage of Douglas and Dawn and another man engaged in conversation while standing at the Shell exhibition stand. Mid-view in profile of a man standing in front of a bank of control panels while speaking into a two-way radio.

[Graphic]

Black and white graphic of the aforementioned man standing in front of the bank of control panels, with text displaying at frame-left.

[Text displays]

The solution found by the Shell Lubricants Team and the EDF engineers has improved both performance and lifespan of Heysham 2’s new transformers.

Interview with Dawn Sheerin continued

[Dawn Sheerin]

The oil’s been in place now for 18 months. All feedback is very positive. The oil is performing incredible well.

[Video footage]

Close-up of Dawn Sheerin as she speaks to the off-screen interviewer against a background of white walls and a window. Footage of men wearing overalls walking in both directions along enclosed bridge or corridor. Close-up in profile of a lab tech wearing safety goggles, his attention on the apparatus in front of him.

Interview with Douglas Barker continued

[Douglas Barker]

We’re seeing very good reliability so far, particularly reduced oil temperatures. We’re happy to be working with Shell and looking forward to the Shell Diala S4 ZXI working well into the future.

[Video footage]

Low angle close-up of “Laboratory Oil Analysis” signage. Mid-view of three workers dressed in safety gear, standing in front of plant machinery and engaged in conversation. Mid-view footage of a man bent over screens and control panels against the background of an office environment. Close-up of Douglas Barker as he speaks to the off-screen interviewer against a background of pale walls and a window.

[Text displays]

Shell Lubricants / Together anything is possible

[Audio]

Shell jingle.

[Graphic]

Shell Pecten centred on a white background with text displaying below

[Text displays]

© Shell International Limited 2017